• Process Plant Industry
  • Overview & Basic Concepts
  • Meaning of Process Plant Industry
  • Typical Process Plant & Power Plant Industry objectives
  • Typical Process Plant & Power Plant Industry activities
  • Industry Streams
  • Typical Organization chart
  • Company Structure
  • Production Facilities
  • Typical Production Facilities.
  • Artificial Systems.
  • Treatment and Processing
  • Product and Processing
  • Typical value chain
  • Value Products
  • Engineering, Procurement and Construction
  • EPC Overview
  • Risk allocation on EPC Contact
  • Choosing EPC control compared to other forms of contact
  • Bankability of EPC contract.
  • Various entities and other project documents
  • Different mode of contract
  • Contract Jargon: Lump sum, turnkey, EPCM, EPCC, Cost-plus, reimbursable.
• Fundamentals of Pipe and Pipe Fittings: Standards, Selection, Application, Drawing Symbols & Dimensioning
  • Definition and application of pipe
  • Pipe designators-IPS, NPS, NB/DN
  • Pipe wall thickness- schedule number, pipe weight.
  • Pipe- lengths, ends, joining method, manufacturing methods.
  • Pipe symbol
    –  Pipe Fitting
    –  Elbow
    –  Tees
    –  Reducer
    –  Coupling
    –  End caps
    –  Fitting dimensions and tables
• Piping system components: standard, selection, application, drawing symbol & dimensioning
  • Flange, Gaskets, and Bolting:-
    –  Introduction
    – Valve Function and applications
    – Valve Types
    – Valve stem packing
    – Valve selection procedure
    – Valve inspection and testing
  • Pipe hangers and supports:-
    – Classification of supports
    – Anchors, pipe guides, limit stops
    – Pipe shoe dummy leg/trunion
    – Field support/base support
    – Rigid hanger rod & clevis, Trapeze.
    – Flexible hanger variable & .constant.
    –  Pipe rack design type, height and width         calculations
  • Pipe manufacturing processes and Material Selection:-
    –  Introduction
    –  Pipe manufacturing processes
    –  Application standard for pipe   and piping
  • System Component
    – Material Selection& Considerations
    – Piping Specification
    – Piping System Design (Codes & standards)
• Piping System Design (Codes & standards)
  • Overview of piping codes & standards
    – Process plant piping and ASME B31.3
    – Liquid transportation piping and ASME        B31.4
    – Gas transmission piping and ASME B31.8
    – General comparison of ASME B31.3,               B31.4  and B31.8
  • Piping material and material specifications– Material properties
    – Classification of materials
    – Material specification (ASTM)
    – Common piping materials
  • Pressure Design of Pipe and Piping System component
    – Introduction

• – Straight pipe
  –  Curved Selection
  –  Branch Connection
  –  Pressure Rating of Piping fittings
• Pipe Hydraulic & Line sizing
  –  Flow rate, velocity, pipe sizing                          calculations
  –  Reynolds number laminar/turbulent flow
  –  Darcy Weisbach & Hazen William                    Equations
  –  Pressure drop calculations, NPSH                    calculations
• Piping System Studies
  –  Drum piping, pump piping, compressor piping, heat exchanger piping, column piping, tank farm piping, underground piping, pipe rack.piping. Process Plant layout: Piping Design & Drafting
• Process Plant layout: Piping Design & Drafting (Drawing and Documentation)
  • Flow Diagrams
    – Block flow diagrams (BFD)
    – Process Flow Diagram (PFD)
    – Utility flow Diagram (UFD)
    – Piping & Instrumentation Diagram (P &       ID.)
    – Line Numbering
    – Line Number Requirements
    – Instrument types & symbols
    – Flow, Temperature, Pressure & level
  • Plant layouts: Piping Layouts
    – Equipment lists
    – Piping line lists
    – Piping Plan Development
    – Preparing Piping Layout Drawings by             placing instruments, valves etc.- Rack           Piping
    – Pipe rack spacing, drawing pipe in the           rack etc.
  • Equipment Layouts
    – Equipment data sheets
    – Equipment foundations and supports
    – Equipment sketches
    – Equipment drawings
    – Equipment nozzle specifications
    – Equipment foundation drawing
  • Piping Isometrics
    – Definition
    – Piping Isometric Drawing
    – Isometric Dimensions, Notes& Callouts
    – Isometric offsets, Print Reading Exercises
    – Exercises on the creation of isometric             form
    – Piping plan & Sections
  • Piping Spools
    –  Definition
    –  Types of spool Drawings
    –  Guidelines to Prepare Spool Drawings
    –  Print Reading Exercises
    –  Exercises on creation of piping spool              from piping isometric
    –  MTO (Material Take off): Types and                applications
• Plant Layout: 3D Modeling:- Plant Design Management System (PDMS)
  • Equipment Modeling
    –  Creating equipment by using primitives.
    –  Creating Equipment by using PDMS              standards catalog.
    –  Creating Obstructions
    –  Manipulation of primitives & equipment
    –  Nozzle placement and manipulations
    –  Understanding parameters & attributes
    –  DB Utility
  • Pipe Design
    –  Pipe & Branch creations
    –  Pipe routing & slope piping
    –  Manipulating Pipe components &                    assemblies
    –  Checking Data consistency
    –  Checking & rectifying classes
    –  Locating Support & Deciding Support            span
    –  Generating text report like line & support      lists
  • Draft
    –  Preparing Layout by using Draft Modules
    –  Creation Views
    –  A motions & Dimensioning
  • ISO Draft
    –  Extracting isometrics
    –  Preparing isometrics for fabrication &            erection.

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