Process Design Engineering

About the Program

The objective of this course is to provide the candidates the Detail knowledge and skills in Process Design discipline to facilitate faster learning curves while on the job.

This course designed to provide basic knowledge and skills in this discipline of Process Engineering for Oil & Gas sector. This course will cover the fundamental principles and concepts used in process plant layout and process design & Detailing. Upon completion of this course, students will have a clear understanding of the design principles used in Process System Design for Oil & Gas Energy Sector.

This course is to provide delegates the Detail knowledge and skills into Design, Engineering, Construction, Commissioning operation & Maintenance in the field of Process Engineering for Oil & Energy Sector.

Learning objective

Overview of Industry and role of a Process Engineer in various fields
Basic design requirements based on the types of plants / projects
Overview of Basic Engineering Package
Introduction to PFD, P&ID and PDS, Equipment list, line list
Basic design requirements based on the types of plants / projects.
Development of PFD, PFD specification
Development of P&ID
Relevant Codes and Standards used in industry
Development of PFD: Process & Utility
Mass and Energy balance – Design Basis, Sample Calculations and Utility Sizing
Control Philosophy, Valves Selection and sizing, Safety valves sizing
Development of P&ID: Process and Utility
Line Sizing & Pressure Drop Calculations
Hydraulic calculations
Pump Selection and sizing
Heat Exchanges Design (Thermal Design)
Distillation Column Design
Process Data Sheets Preparations
Preparations of Major Process Documents
Various Process Simulations
Available Software used in industry and their applications

Program Highlights

About The Course

Mode / Duration

Regular- 2/6 Months

Learning-Based Outcomes

Get hands-on experience in applying design tools & techniques to real engineering problems and understand Design, Engineering, Construction, O & M, etc. Thus, become a Technology Driven Engineering Professional.

Trainer

Delivered by Senior Industry Professionals having extensive experience in Design & Engineering in diverse domains & industries. These practitioners are also Empanelled as subject matter experts with SmartBrains Engineers & Technologist Pvt. Ltd.

Content

Get 24 x 7 access to SmartBrains LMS platform (Online/Offline) with Abundant Content on Process Engineering including Courseware (PPT / PDF), data, case studies, articles, books, videos, examples, presentations, resource library & related more.

Job Oriented Outcomes

Fill the Void of Talent Shortage in Design Engineering by becoming eligible for thousands of High Paying Jobs in India & Abroad with an upgraded profile through this skill & certification. Additionally, Get Promoted from your current position with the added skill set.

Course Modules

Introduction to Oil and Gas Industry & EPC Contracts
- General Industry overview and basic concepts
- Oil and gas prospecting(exploration)
- Oil and gas production facilities
- What is an EPC CONTRACT?
- The tender & procurement process
Introduction to Process Engineering
- Process Engineering
- Refining Overview
- Hydrocarbon Process Examples
- Typical Refinery Block Diagram
- Typical Refinery Processes
- Process Engineering
- Nature of Design
- Process Engineering Applications
- Process Equipment
- Resources/Tools
- Process Work Flow
- Engineering Flow Diagrams- Block Flow Diagram, PFD, P&ID, Process Control Diagram, System Distribution Diagram, Plot Plan and Elevation Drawings
Process Sizing Calculations for Plant Design
- Line Sizing (Single Phase)
- Line Sizing (Two-Phase)
- Centrifugal Pump Hydraulics
Process Equipment Sizing Calculations for Plant Design
- Shell & Tube Heat Exchanger
- Packed Columns
- Tray Columns
- Gas-Liquid (Two-Phase) Separators
- Liquid-Liquid (Two-Phase) Separators

Process Data Sheets Preparation
- Static Equipment
- Utility Packages
Equipment for Process Designing
- Fluid Flow and Heat Transfer– Fluid Flow in Piping, Line Sizing Criteria, Heat Transfer and Radiation

- Pumps and Pumping Systems
  – Types of Pumps- Performance Characteristics Curves, System Hydraulics, Affinity Laws, Capacity, Turndown, Sparing
  – Key Design Parameters, Capacity factors, Properties, Head, NPSH, Horsepower
- Compressors
  – Compressor Categories and Types
  – Compression Process
  – Adiabatic, Isothermal, Polytropic
  – Compressor Characteristics Performance, Terminology, System Curves
  – Requirements, Affinity Laws
- Control Valves
  – Flow Characteristics
  – Vortices, Separation
  – The pressure to Flow Relationships
  – Choked Flow Conditions (Critical Flow)
  – Cavitation and Flashing
- Process Vessels
  – Mechanical Design
  – Simple Calculations
  – Types and Functions
  – Reactors
- Heat Exchangers
  – Basic Principles of Heat Exchanger Design
Preparation of Major Process Documents
- Process Design Basis
- Fluid List
- Line List/Tie-in-point List
- Equipment List with Short Specification
- Catalyst & Chemicals Summary
- Utility Consumption Summary
- Flare Load Summary
- Effluent Summary
Process Simulation
- Butane, LPC column simulation
- Light Neptha, CO2 Absorber
- Striper Design Hook-ups/isometric diagram

Course Certiﬁcates

SmartBrains is associated with The National Skill Development Corporation (NSDC) as the Training and Certification partner for various job oriented training programs across various sectors including Oil & Gas, Power, Renewable Energy, Hydrocarbon, IT & ITs, Electronics, Telecom, Agriculture, Life science etc. offering assessment based Training & certifications for a gamut of job profile.

Who should join?

Working professionals in Domains: Site Engineering, .Construction & Commissioning operation & .Maintenance, Technicians in Process Engineering Field.
Students (Chemical Engineering, Diploma in Chemical .Engineering) who want to develop their career in Design Engineering.